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KAESER 4.0 - real-time adjustment and predictive maintenance

In the ultra-flexible production environments of Industry 4.0, Kaeser compressed air systems, intelligently networked, effectively provide the quality and performance of compressed air required for each situation. In addition, potential problems within the compressed air network are identified at an early stage, so that appropriate service measures can be carried out before a failure occurs.

The SIGMA AIR MANAGER 4.0 master controller plays a key role in all these aspects. As the cornerstone of SIGMA NETWORK, the SIGMA AIR MANAGER 4.0 transfers all the performance parameters of the compressed air station in real time to the KAESER DATA CENTER. Here the parameters are analyzed, processed and complemented with the expert knowledge of Kaeser, and are issued to different mobile devices (supervisory controls). It is this real-time analysis, together with Kaeser's expertise, that makes predictive service possible.

Its advantages

  • Variable adjustment of the compressed air controller for individualized series productions.
  • Exceptional efficiency through constant monitoring and optimization in real time.
  • Maximum availability through remote diagnosis, predictive maintenance and avoiding critical situations.
  • Optimum security for the future, thanks to various interfaces, simple updates and integrated energy management in accordance with ISO 50001.


All the details regarding the function, equipment and technical capacity of our master controller can be found here: SIGMA AIR MANAGER 4.0

Further reading



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